smartPREDICT-AE
Digital vibration and motion sensor system for IIoT
- Integrated ultra-low noise acoustic emission sensor with 96 kHz sampling rate (frequency range and gain factor remotely adjustable)
- Additional 3D acceleration, 3D angular velocity and temperature sensors
- Onboard microcontroller unit for digital signal processing
- Autonomous condition monitoring with teachable fingerprinting and alarm output
- Retrofit or implementation
Typical applications:
- Conditional monitoring of machines & processes with direct input for PLC
- Monitoring and trending of vibrational parameters of high value assets
- Monitoring of shock, vibration or breakage of structures, machines or components
Quick facts
- AE - Frequency range: min. 0.06 Hz to max. 48 kHz
- AE - Gain Factors: 0.1 | 1 | 10
- AE - Accuracy: +/- 20 %
- ACC - Frequency range: DC to 3.3 kHz
- ACC - Amplitude range: 4 g | 8 g | 16 g | 32 g
- GYRO - Frequency range: DC to 1.4 kHz
- GYRO - Amplitude range: 125 °/s | 250 °/s | 500 °/s | 1000 °/s | 2000 °/s |
- Operating temperature: -40 °C to +85 °C
- Protection class: IP67
- Dimensions: 88 x 50 x 22 mm
- Optional mounting frame: 104 x 76 x 22 mm
Product data sheets
AE XS
High performance acoustic emission and dynamic load sensor
- Ultra low-noise & wide bandwidth
- Analog sensor with differential output signal
- Frequency range and gain factor remotely adjustable
Typical applications:
- Monitoring of turbines, machines, gears, bearings, infrastructure
- Structural health monitoring of buildings or bridges
- Crack monitoring
Quick facts
- Frequency range: min. 0.07 Hz to max. 2.6 MHz
- Gain factors: 0.1 | 1 | 10
- Accuracy: +/- 20 %
- Operating temperature: -40 °C to +85 °C
- Protection class: IP67
- Dimensions: 80 x 45 x 25 mm
µGT i1x / i2x / i3x
Ultra-low noise mono-/bi-/triaxial acceleration sensor
- Excellent sensitivity-to-mass ratio
- Internal temperature sensor
- Stabilized IEPE voltage output
- Rugged aluminum case
Typical applications:
- Observation of abnormalities and impact measurement in highly stressed materials
- High value asset monitoring e.g. wind turbines
- Vibration monitoring in structures
Quick facts
- Frequency range: min. 0.08 Hz to max. 400 Hz
- Sensitivity: 930 mV/g
- Accuracy: +/- 5 %
- Operating temperature: -40 °C to +85 °C
- Protection class: IP67
- Dimensions mono-/biaxial: 77 x 51 x 31 mm
- Dimensions triaxial: 127 x 50 x 31 mm
Product data sheets
µeps iXS
Ultra low-noise isotropic strain sensor
- Excellent sensitivity-to-mass ratio
- Internal temperature sensor
- Stabilized IEPE voltage output
Typical applications:
- Monitoring of light weight structures, turbines, machines, gears, bearings
- Dynamic strain monitoring of large scale structures (e.g. bridges)
- High value asset monitoring e.g. wind turbines
Quick facts
- Frequency range: min. 1 Hz to max. 10 kHz
- Sensitivity: 3.61 mV/ppm (more options available)
- Accuracy: +/- 3 %
- Operating temperature: -40 °C to +85 °C
- Protection class: IP68
- Dimensions: 121 x 50 x 26 mm
Product data sheets
Custom solutions
Our engineering team offers custom solutions to meeting our clients requirements. We are able to integrate our sensors, hardware and software into every conceivable product, equipment or process.
Example
AE XS with IEPE interface as an ultra-low noise high performance acoustic emission and dynamic load sensor
Data Analytics & Machine Learning
Besides the hardware and software solutions, iNDTact supports its customers by offering different services in terms of data analysis and machine learning.
Depending on the needs of the client and their targeted outcome, the offering could include:
- Analytic approaches and algorythms
- Data modeling
- External metadata accounting
- Calculation of derived physical quantities
- …
- Frequency analysis
- Eigenfrequencies
- Short-Time-Fourier-Analysis
- Partial Power Analysis
- Fingerprinting
- …
- …
- Data modeling
- Statistical approaches and algorythms
- Maschine learning
- Decision Trees
- Neural Networks
- …
- Event/Burst collection & analysis
- Trending
- Cluster Analysis
- …
- …
- Maschine learning
Examples of methodes and their field of application
- Structural health monitoring for bridges & wind turbines
- Modal analysis for bridges
- Frequency analysis for bearings
- Trend monitoring for rails
- Neural network for production area
- Burst analysis for fiber reinforced components
iNDTact Measurement Software iMS
The iNDTact Measurement Software iMS is a flexible software suite with modular, functional software packages. Each software package is designed for a specific measurment task or application, which makes it very easy to use.
All modules allow the clients to create custom measurment profiles for repeated tasks.